I have just found this interesting article on the net. it give a little insight in to the latest development in batteries for the radio control market, due to their light weight and fairly compact sizes.
I hope it is of interest to you also.
Valence pouch cells
Pouch casings are typically used for Lithium
Polymer cells with solid electrolytes, providing a low cost "flexible"
(sometimes in unintended ways) construction. The the electrodes and the solid
electrolyte are usually stacked in layers or laminations and enclosed in a foil
envelope. The solid electrolyte permits safer, leak-proof cells. The foil
construction allows very thin and light weight cell designs suitable for high
power applications but because of the lack of rigidity of the casing the cells
are prone to swelling as the cell temperature rises. Allowance must be made for
the possibility of swelling when choosing cells to fit a particular cavity
specified for the battery compartment. The cells are also vulnerable to external
mechanical damage and battery pack designs should be designed to prevent such
possibilities.
The GS-Melcotec example illustrated uses spiral wound electrodes
and a solid polymer electrolyte.
This construction, using stacked electrodes is suitable for making
odd shaped cells but few applications make use of this opportunity.
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